Filling factories in the United Kingdom

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A filling factory was a manufacturing plant that specialised in filling various munitions, such as bombs, shells, cartridges, pyrotechnics, and screening smokes. In the United Kingdom, during both world wars of the 20th century, the majority of the employees were women.

In World War I, a filling factory belonging to the Ministry of Munitions was known as a National Filling Factory.

In World War II, a filling factory belonging to the Ministry of Supply was known as a Royal Filling Factory (RFF), or a Royal Ordnance Factory (ROF). These were all part of the Royal Ordnance Factory organisation, owned by the MoS.

The filling of smoke screen canisters and other pyrotechnic devices was also carried out by fireworks manufacturers, particularly in World War II, but these are not specifically covered by this article.

Raw materialsEdit

The filling factorys' raw materials, such as TNT, RDX, or propellants, such as cordite, were manufactured in National Explosives Factories (World War I) or Explosive ROFs (World War II) and transported, by railway trains, to the filling factories for filling into munitions, produced at other plants.

High-explosives, such as TNT, had to be heated to melt them and the liquid was poured hot into heated shell cases. Care had to be taken to ensure that there were no voids in the poured explosive charge as this could lead to the shell detonating in the gun barrel during firing.

Shells and gun cartridges were manufactured in the UK, in World War II, by both the Engineering ROFs and private steel works / forging companies. It is believed that the empty brass cartridge cases for small arms were made at the Small Arms Ammunition Factories.

The filling factories produced their own pyrotechnics, such as fuses and screening smokes; as many of these were sensitive materials. They were then filled or assembled directly into the munitions.

They also would have sewn cotton bags for filling with primer composition or cordite charges.

Filling groupsEdit

Filling factories had a large number of buildings. Buildings were needed on the various Groups for filling of munitions. Explosives magazines were required by each Group to store the incoming explosive materials and to store the outgoing filled shells or gun cartridges, usually packed in ammunition boxes. Storage buildings were also needed on each Group to store the incoming empty shells and the empty ammunition boxes.

For safety purposes, munitions were segregated into different compatibility Groups. A World War II filling factory would generally fill several different Groups of Munitions; and these Groups would be located in different geographical areas within the Danger Area of the filling factory.

The World War II Groups were:

  • Group 1: Initiators, such as caps and detonators for primers and fuzes.
  • Group 2: Fuze pellets, exploder pellets, exploder bags.
  • Group 3: Filling of fuzes.
  • Group 4: Blending of gunpowders for time fuzes.
  • Group 5: Filling of cartridges, such as filling cordite into cloth bags or into brass cartridge cases.
  • Group 6: Manufacture of smoke producing compositions.
  • Group 7: Small arms filling.
  • Group 8: Filling of shells or bombs.
  • Group 9: Large magazines, filled ammunition awaiting dispatch.

In addition, a filling factory would have provision for limited proofing and testing of its munitions; and burning grounds for disposal of waste explosive material.

Outside of this Danger Area, but still within the factory site, would be located:

  • administration offices;
  • pay offices;
  • workshops;
  • a medical centre;
  • changing rooms;
  • contraband storage (for items prohibited in the Danger Areas, e.g. matches, tobacco, etc.);
  • search rooms;
  • canteens (as many as 40 in some of the large factories).

UK World War I national filling factoriesEdit

It is believed that the Ministry of Munitions owned up to 12 factories.

There were also some additional munitions plants built by the Ministry of Munitions but privately operated:

WW I referencesEdit

  • Cocroft, Wayne D. (2000). Dangerous Energy: The archaeology of gunpowder and military explosives manufacture. Swindon: English Heritage. ISBN 1-85074-718-0.

UK World War II Royal Ordnance Factory, filling factoriesEdit

Some of these filling factories were temporary "war duration" only factories and they closed after the end of World War II. Other filling factories were designed to be permanent and to remain open after the War. However only ROF Glascoed is still open and is now part of BAE Systems.

Twenty World War II filling factories were planned, but only 16 were built. The two largest UK filling factories were:

The other filling factories were:

Explanatory notesEdit

  1. ^ This was a re-opened WW1 National Filling Factory
  2. ^ a b c d Factory planned and number assigned, but not built
  3. ^ Later part of the Atomic Weapons Establishment (AWE))

WW II referencesEdit

See alsoEdit

ReferencesEdit

  1. ^ Haber L.F. (1986). "10". The Poisonous Cloud. Oxford University Press. ISBN 9780198581420.
  2. ^ Ian F.W. Beckett (31 December 2013). The Home Front 1914–1918: How Britain Survived the Great War. ISBN 9781472908896. Retrieved 13 May 2014.

External linksEdit