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De Dion-Bouton engine (circa 1905) with a crankcase formed from separate castings of the upper and lower halves[1]

A crankcase is the housing for the crankshaft in a reciprocating internal combustion engine. In most modern engines, the crankcase is integrated into the engine block.

Two-stroke engines typically use a crankcase-compression design, resulting in the fuel/air mixture passing through the crankcase before entering the cylinder(s). This design of engine does not include an oil sump in the crankcase.

Four-stroke engines typically have an oil sump at the bottom of the crankcase and the majority of the engine's oil is held within the crankcase. The fuel/air mixture does not pass through the crankcase in a four-stroke engine, however a small amount of exhaust gasses often enter as "blow-by" from the combustion chamber.

The crankcase often forms the lower half of the main bearing journals (with the bearing caps forming the other half), although in some engines the crankcase completely surrounds the main bearing journals.

An "open-crank" engine has no crankcase. This design was used in early engines and remains in use in some large diesel engines, such as used in ships.

Two-stroke enginesEdit

 
Two-stroke crankcase-compression engine

Crankcase-compressionEdit

Many two-stroke engines use a crankcase-compression design, where a partial vacuum draws the fuel/air mixture into the engine as the piston moves upwards. Then as the piston travels downward, the inlet port is uncovered and the compressed fuel/air mixture is pushed from the crankcase into the into the combustion chamber.[2]

Crankcase-compression designs are often used in small petrol (gasoline) engines for motorcycles, generator sets and garden equipment. This design has also been used in some small diesel engines, however it is less common.

Both sides of the piston are used as working surfaces: the upper side is the power piston, the lower side acts as a pump. Therefore an inlet valve is not required. Unlike other types of engines, there is no supply of oil to the crankcase, because it handles the fuel/air mixture. Instead, two-stroke oil is mixed with the fuel used by the engine and burned in the combustion chamber.

Lubricating crankcaseEdit

Large two-stroke engines do not use crankcase compression, but instead a separate scavenge blower or supercharger to draw the fuel/air mixture into the compression chamber. Therefore the crankcases are similar to a four-stroke engine in that they are solely used for lubrication purposes.

Four-stroke enginesEdit

 
Four-stroke engine- oil shown in yellow at the bottom

Most four-stroke engines use a crankcase that contains the engine's lubricating oil, as either a wet sump system or the less common dry sump system. Unlike a two-stroke (crankcase-compression) engine, the crankcase in a four-stroke engine is not used for the fuel/air mixture.

Oil circulationEdit

Engine oil is recirculated around a four-stroke engine (rather than burning it as happens in a two-stroke engine) and much of this occurs within the crankcase. Oil is stored either at the bottom of the crankcase (in a wet sump engine) or in a separate reservoir (in a dry sump system).[3] From here the oil is pressurized by an oil pump (and usually passes through an oil filter) before it is squirted into the crankshaft and connecting rod bearings and onto the cylinder walls, and eventually drips off into the bottom of the crankcase.[4]

Even in a wet sump system, the crankshaft has minimal contact with the sump oil. Otherwise, the high-speed rotation of the crankshaft would cause the oil to froth, making it difficult for the oil pump to move the oil, which can starve the engine of lubrication.[5] Oil from the sump may splash onto the crankshaft due to g-forces or bumpy roads, which is referred to as windage.[6]

Ventilation of combustion gassesEdit

Although the piston rings are intended to seal the combustion chamber from the crankcase, it is normal for some combustion gasses to escape around the piston rings and enter the crankcase. This phenomenon is known as blow-by.[7] If these gases accumulated within the crankcase, it would cause unwanted pressurisation of the crankcase, contamination of the oil and rust from condensation.[8] To prevent this, modern engines use a crankcase ventilation system to expel the combustion gasses from the crankcase. In most cases, the gasses are passed through to the intake manifold.

Open-crank enginesEdit

 
Gardner 0 stationary engine (a plate acts as a safety shield, however the crankshaft is not fully enclosed).

Early engines were of the "open-crank" style, that is, there was no enclosed crankcase. The crankshaft and associated parts were open to the environment. This made for a messy environment, as oil spray from the moving parts was not contained. Another disadvantage was that dirt and dust could get on moving engine parts, causing excessive wear and possible malfunction of the engine. Frequent cleaning of the engine was required to keep it in normal working order.

Some two-stroke diesel engines, such as the large slow-speed engines used in ships, have the crankcase as a separate space from the cylinders, or as an open crank. The spaces between the crosshead piston and the crankshaft, may be largely open for maintenance access.

See alsoEdit

ReferencesEdit

  1. ^ Kennedy, Rankin (1905). The De Dion-Bouton Engine and Cars. The Book of Modern Engines and Power Generators (1912 ed.). London: Caxton. pp. 78–89.
  2. ^ "How Two-stroke Engines Work". www.howstuffworks.com. 1 April 2000. Retrieved 27 September 2019.
  3. ^ "Why do some engines use a dry sump oil system?". www.howstuffworks.com. 1 April 2000. Retrieved 27 September 2019.
  4. ^ "How Car Engines Work". www.howstuffworks.com. 5 April 2000. Retrieved 27 September 2019.
  5. ^ "Dear Tom and Ray - October 1996". www.cartalk.com. Archived from the original on 26 September 2011.
  6. ^ Jeff Huneycutt. "Oil Pans For Power". www.circletrack.com. Retrieved 16 November 2006.
  7. ^ "Dear Tom and Ray - September 1999". www.cartalk.com. Archived from the original on 26 September 2011.
  8. ^ "Dear Tom and Ray - January 2001". www.cartalk.com. Archived from the original on 28 September 2009.