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Break action is a type of firearm action in which the barrel or barrels are hinged much like a door and rotate perpendicularly to the bore axis to expose the breech and allow loading and unloading of cartridges. A separate operation may be required for the cocking of a hammer to fire the new round. There are many types of break-action firearms; break actions are universal in double-barrelled shotguns, double rifles and combination guns, and are also common in single shot rifles, pistols (especially derringers), and shotguns, and can also be found in flare guns, grenade launchers, air guns and some older revolver designs. They are also known as hinge-action, break-open, break-barrel, break-top, or (on old revolvers) top-break actions.
A substantial hinge pin joins the two parts of the rifle or shotgun; the stock with its firing mechanism and the fore-piece and barrel, which hold the round to be fired. In some cases the hinging pin may be easily removable, allowing the two portions of the weapon to be compactly and safely stored. In other cases the hinge will consist of a hook over a pin; releasing an auxiliary latch will allow sufficient travel to allow the hinge to be unhooked.
A latch is operated to release the two parts of the weapon, allowing the breech to be exposed. A shell is inserted into the breech (up to two for a double barreled shotgun and up to six for a revolver), and the mechanism is closed and latched. The hammer is then pulled back and latched. The weapon can now ready be fired, done by squeezing the trigger.
After firing the rounds, the break action is unlatched and the barrel and forearm are allowed to fall forward. This causes an extractor catch to remove the spent shell, which then falls to the ground. The weapon is now ready for a new cycle.
The tip-up was the first revolver design for use with metallic cartridges in the Smith & Wesson Model 1, on which the barrel pivoted upwards, hinged on the forward end of the topstrap. On the S&W tip-up revolvers, the barrel release catch is located on both sides of the frame in front of the trigger.
The break open action is one of the most compact firearms actions. Since there are no parts to reciprocate, it is shorter than repeating designs, and generally more compact than non-repeating firearms such as the falling block and rolling block actions. This compactness results in reductions in weight and size compared to larger actions; this can also allow a longer barrel in a firearm of similar size.
Since the cartridge extractor or ejector is built into the barrel assembly on break open actions, the breech face is simply a flat plate with a hole for the firing pin to project. This makes break open actions ideal for interchangeable barrel firearms, such as the popular Thompson Center Arms Contender and Encore pistols. The simplicity of the break open design, especially external hammer types, also reduces the cost of manufacture. There were a number of companies, such as H&R Firearms, that produced break open rifles at lower costs than comparable bolt action rifles.
While most firearms are designed for right-handed shooters, break action guns operate identically when fired from either shoulder.
Another advantage of the break action is the ability to insert longer cartridges into the chamber. This allows cartridges of a length impractical in other designs; as well as easy use of caliber conversion sleeves. It is common to find conversion sleeves for double barrel shotguns; allowing the firing of smaller gauge shells as well as sub-bore rifle cartridges, allowing the same gun to be used with, for example, 10 through 28 gauge, as well as .410 bore shells.
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The break open design is best suited for non-repeating firearms. To get multiple shots requires either multiple barrels or a revolver cylinder; while this is fairly simple for shotguns, with double-barreled shotguns quite common and even four-shot designs like the FAMARS Rombo available, double rifles require very precise alignment of the barrels so they shoot to the same point of aim. Modern double rifles are very expensive, and designed for short range use; the barrels are often regulated for ranges under 100 yards (91 m) for use against dangerous game.
Wear in the mechanism is focused upon the small contact area of the latch, and the breech is difficult to seal properly once the latch wears. In some firearms, such as the Thompson Center guns, the latch is a removable part that could be replaced when worn. Designs without a replaceable latch may be fixed by building up the worn part with a welder, then filing back to shape.
Break-open actions are also not as inherently strong as other action types, rendering them capable of withstanding only relatively low pressures. The action is usually held closed by a single locking lug, usually below the barrel in a single shot or between the barrels of a double barreled gun. The single lug must carry all of the force of firing the cartridge. For shotguns, which operate at very low pressures, this is not an issue.
Some centerfire rifle cartridges, however, can generate pressures that may be too great for a single locking lug, if it is not stout enough. The Thompson Center Contender, for example, was limited to .30-30 Winchester level cartridges. To fire more powerful cartridges requires a much larger locking lug, such as that which Thomson Center used on the larger Encore model. By comparison, while bolt-action shotguns may only use a single locking lug, almost all bolt-action rifles use multiple locking lugs around the perimeter of the bolt to provide an even distribution of the forces of firing, giving a much higher intrinsic strength. Since many break open rifles, such as the inexpensive H&R models, are built on large frames originally meant for shotguns, the action is very heavily built and capable of handling moderate to high pressures. Still, belted magnum cartridges such as .300 Winchester Magnum are generally only found in the highest quality break action rifles.
Break open designs work best with rimmed cartridges, which can use a solid extractor. Rimless cartridges require a spring-loaded extractor, which can slide out of the way for cartridge insertion, and spring back to engage the recessed rim. While these spring-loaded extractors are found on even inexpensive models, the spring-loaded extractor is not as strong as a solid extractor, and increases the likelihood that failures to extract will occur.