Piping and plumbing fitting
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A fitting or adapter is used in pipe systems to connect straight sections of pipe or tube, adapt to different sizes or shapes, and for other purposes such as regulating (or measuring) fluid flow. These fittings are used in plumbing to manipulate the conveyance of water, gas, or liquid waste in domestic or commercial environments, within a system of pipes or tubes.
Fittings (especially uncommon types) require money, time, materials and tools to install, and are an important part of piping and plumbing systems. Valves are technically fittings, but are usually discussed separately.
- 1 Standards
- 2 Material
- 3 Gaskets
- 4 Gender
- 5 Common piping and plumbing fittings
- 6 Drain-waste-vent (DWV) and related fittings
- 7 Hydraulic fittings
- 8 Connection methods
- 8.1 Fasteners
- 8.2 Threaded pipe
- 8.3 Solvent welding
- 8.4 Soldering
- 8.5 Brazing
- 8.6 Welding
- 8.7 Compression fittings
- 8.8 Push-to-pull compression fittings
- 8.9 Flare fittings
- 8.10 Flange fittings
- 8.11 Mechanical fittings
- 8.12 Crimped or pressed fittings
- 8.13 Leaded hub fittings
- 8.14 Rubber sleeve fittings
- 9 See also
- 10 References
- 11 External links
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Standard codes are followed when designing (or manufacturing) a piping system. Organizations which promulgate piping standards include:
- ASME: American Society of Mechanical Engineers
- A112.19.1 Enameled cast-iron and steel plumbing fixtures standards
- A112.19.2 Ceramic plumbing fixtures standard
- ASTM International: American Society for Testing and Materials
- API: American Petroleum Institute
- AWS: American Welding Society
- AWWA: American Water Works Association
- MSS: Manufacturers Standardization Society
- ANSI: American National Standards Institute
- NFPA: National Fire Protection Association
- EJMA: Expansion Joint Manufacturers Association
- CGA: Compressed Gas Association
Pipes must conform to the dimensional requirements of:
- ASME B36.10M: Welded and seamless wrought-steel pipe
- ASME B36.19M: Stainless-steel pipe
- ASME B31.3 2008: Process piping
- ASME B31.4 XXXX: Power piping
The B31.3 and B31.4 codes have requirements for piping found in petroleum refineries; chemical, pharmaceutical, textile, paper, semiconductor, and cryogenic plants, and related processing plants and terminals. These codes specify requirements for materials and components, design, fabrication, assembly, erection, examination, inspection and testing of piping. The codes are applicable to piping for all fluids, including raw, intermediate and finished chemicals; petroleum products; gas, steam, air and water; fluidized solids; refrigerants, and cryogenic fluids.
The material with which a pipe is manufactured is often the basis for choosing a pipe. Materials used for manufacturing pipes include:
- Carbon (CS) and galvanized steel
- Impact-tested carbon steel (ITCS)
- Low-temperature carbon steel (LTCS)
- Stainless steel (SS)
- Malleable iron
- Non-ferrous metals (includes copper, inconel, incoloy and cupronickel)
- Non-metallic (includes acrylonitrile butadiene styrene (ABS), fibre-reinforced plastic (FRP), polyvinyl chloride (PVC), high-density polyethylene (HDPE) and toughened glass)
- Chrome-molybdenum (alloy) steel — Generally used for high-temperature service
The bodies of fittings for pipe and tubing are most often the same base material as the pipe or tubing connected: copper, steel, PVC, chlorinated polyvinyl chloride (CPVC) or ABS. Any material permitted by the plumbing, health, or building code (as applicable) may be used, but it must be compatible with the other materials in the system, the fluids being transported and the temperature and pressure inside (and outside) the system. Brass or bronze fittings are common in copper piping and plumbing systems. Fire hazards, earthquake resistance and other factors also influence the choice of fitting materials.
Gaskets are mechanical seals, usually ring-shaped, which seal flange joints. Gaskets vary by construction, materials and features. Commonly used gaskets are non-metallic (ASME B 16.21), spiral-wound (ASME B 16.20) and ring-joint (ASME B 16.20). Non-metallic gaskets are used with flat- or raised-face flanges. Spiral-wound gaskets are used with raised-face flanges, and ring-joint gaskets are used with ring-type joint (RTJ) flanges. Stress develops between an RTJ gasket and the flange groove when the gasket is bolted to a flange, leading to plastic deformation of the gasket.
Piping or tubing is usually inserted into fittings to make connections. Connectors are assigned a gender, abbreviated M or F. An example of this is a "3⁄4-inch female adapter NPT", which would have a corresponding male connection of the same size and thread standard (in this case, NPT).
Common piping and plumbing fittingsEdit
This section discusses fittings primarily used in pressurized piping systems, though there is some overlap with fittings for low-pressure or non-pressurized systems. Specialized fittings for the latter setups are discussed in the next major subsection.
In plumbing, an adapter is generally a fitting which interfaces two dissimilar parts. The term commonly refers to:
- any fitting that connects pipes of different materials, including:
- expansion adapters which have a flexible section to absorb expansion or contraction from two dissimilar pipe materials
- mechanical joint (MJ) adapters for joining PE pipe to another material:349
- bell adapters which are like mechanical joint adapters but contain a stainless steel backup ring to maintain a positive seal against the mating flange:347
- flange adapters which attach to a PE pipe with butt fusion to stiffen a junction and allow another flanged pipe or fitting to be bolted on:341
- a fitting that connects pipes of different diameters, genders, or threads 
- a fitting that connects threaded and non-threaded pipe
An elbow is installed between two lengths of pipe (or tubing) to allow a change of direction, usually a 90° or 45° angle; 22.5° elbows are also available. The ends may be machined for butt welding, threaded (usually female), or socketed. When the ends differ in size, it is known as a reducing (or reducer) elbow.
A 90º elbow, also known as a "90 bend", "90 ell" or "quarter bend", attaches readily to plastic, copper, cast iron, steel, and lead, and is attached to rubber with stainless-steel clamps. Other available materials include silicone, rubber compounds, galvanized steel, and nylon. It is primarily used to connect hoses to valves, water pumps and deck drains. A 45º elbow, also known as a "45 bend" or "45 ell", is commonly used in water-supply facilities, food, chemical and electronic industrial pipeline networks, air-conditioning pipelines, agriculture and garden production, and solar-energy facility piping.
Elbows are also categorized by length. The radius of curvature of a long-radius (LR) elbow is 1.5 times the pipe diameter, but a short-radius (SR) elbow has a radius equal to the pipe diameter. Short elbows, widely available, are typically used in pressurized systems, and in physically tight locations.
Long elbows are used in low-pressure gravity-fed systems and other applications where low turbulence and minimum deposition of entrained solids are of concern. They are available in acrylonitrile butadiene styrene (ABS plastic), polyvinyl chloride (PVC), chlorinated polyvinyl chloride (CPVC), and copper, and are used in DWV systems, sewage, and central vacuum systems.
A coupling connects two pipes. If their sizes differ, the fitting is known as a reducing coupling, reducer, or an adapter. There are two types of couplings: "regular" and "slip". A regular coupling has a small ridge or stop internally, to prevent over-insertion of a pipe, and thus under-insertion of the other pipe segment (which would result in an unreliable connection). A slip coupling (sometimes also called a repair coupling) is deliberately made without this internal stop, to allow it to be slipped into place in tight locations, such as the repair of a pipe that has a small leak due to corrosion or freeze bursting, or which had to be cut temporarily for some reason. Since the alignment stop is missing, it is up to the installer to carefully measure the final location of the slip coupling to ensure that it is located correctly.
A union also connects two pipes, but is quite different than a coupling, as it allows future disconnection of the pipes for maintenance. In contrast to a coupling requiring solvent welding, soldering, or rotation (for threaded couplings), a union allows easy connection and disconnection, multiple times if needed. It consists of three parts: a nut, a female end and a male end. When the female and male ends are joined, the nut seals the joint by pressing the two ends tightly together. Unions are a type of very compact flange connector.
Dielectric unions, with dielectric insulation, separate dissimilar metals (such as copper and galvanized steel) to prevent galvanic corrosion. When two dissimilar metals are in contact with an electrically conductive solution (ordinary tap water is conductive), they form an electrochemical couple which generates a voltage by electrolysis. When the metals are in direct contact with each other, the electric current from one to the other also moves metallic ions from one to the other; this dissolves one metal, depositing it on the other. A dielectric union breaks the electrical path with a plastic liner between its halves, limiting galvanic corrosion.
A nipple is a short stub of pipe, usually male-threaded steel, brass, chlorinated polyvinyl chloride (CPVC), or copper (occasionally unthreaded copper), which connects two other fittings. A nipple with continuous uninterrupted threading is known as a close nipple. Nipples are commonly used with plumbing and hoses.
A reducer reduces the pipe size from a larger to a smaller bore (inner diameter). Alternatively, reducer may refer to any fitting which causes a change in pipe diameter. This change may be intended to meet hydraulic flow requirements of the system or adapt to existing piping of a different size. The length of the reduction is usually equal to the average of the larger and smaller pipe diameters. Although reducers are usually concentric, eccentric reducers are used as needed to maintain the top- or bottom-of-pipe level.
A double-tapped bushing is a fitting which serves as a reducer. It is a sleeve similar to a close nipple, but is threaded on both its inner and outer circumferences. Like a reducer, a double-tapped bushing has two threads of different sizes.
A double-tapped bushing is more compact than a reducer, but not as flexible. While a double-tapped bushing has a smaller female thread concentric to a larger male thread (and thus couples a smaller male end to a larger female), a reducer may have large and small ends of either gender. If both ends are the same gender, it is a gender-changing reducer.
There are similar fittings for both sweat and solvent joinery. Since they are not "tapped" (threaded), they are simply called reducing bushings.
A tee, the most common pipe fitting, is used to combine or divide fluid flow. It is available with female thread sockets, solvent-weld sockets or opposed solvent-weld sockets and a female-threaded side outlet. Tees can connect pipes of different diameters or change the direction of a pipe run, or both. Available in a variety of materials, sizes and finishes, they may also be used to transport two-fluid mixtures.[further explanation needed] Tees may be equal or unequal in size of their three connections, with equal tees the most common.
This specialized type of tee fitting is used primarily in pressurized hydronic heating systems, to divert a portion of the flow from the main line into a side branch connected to a radiator or heat exchanger. The diverter tee is designed to allow flow to continue in the main line, even when the side branch is shut down and not calling for heat. Diverter tees have directional markings which must be heeded; a tee installed backwards will function very poorly.
Crosses, also known as four-way fittings or cross branch lines, have one inlet and three outlets (or vice versa), and often have solvent-welded socket or female-threaded ends. Cross fittings may stress pipes as temperatures change, because they are at the center of four connection points. A tee is steadier than a cross; it behaves like a three-legged stool, and a cross behaves like a four-legged stool. Geometrically, any three non-collinear points can self-consistently define a plane; three legs are inherently stable, whereas four points overdetermine a plane, and can be inconsistent, resulting in physical stress on a fitting.
Crosses are common in fire sprinkler systems (where stress caused by thermal expansion is not generally an issue),[why?] but are not common in plumbing. One cross fitting is more expensive than two tees.[why?]
Caps, usually liquid- or gas-tight, cover the otherwise open end of a pipe. A cap attaches to the exterior of a pipe, and may have a solvent-weld socket end or a female-threaded interior. The exterior of an industrial cap may be round, square, rectangular, U- or I-shaped, or may have a handgrip. If a solvent-weld cap is used to provide for a future connection point, several inches of pipe must be left before the cap; when the cap is cut off for the future connection, enough pipe must remain to allow a new fitting to be glued onto it.
A plug fits inside the pipe segment or fitting.
A barb (or hose barb), which connects flexible hose or tubing to pipes, typically has a male-threaded end which mates with female threads. The other end of the fitting has a single- or multi-barbed tube—a long tapered cone with ridges, which is inserted into a flexible hose. An adjustable worm drive screw clamp (or other type of clamp) is often added, to keep the hose from slipping off the barbed tube. Barb fittings can be made of brass for hot-water applications, and plastic may be used for cold water; brass is considered more durable for heavy-duty use. The barb fitting may be elbow-shaped or straight.
Valves stop (or regulate) the flow of liquids or gases. They are categorized by application, such as isolation, throttling, and non-return.
Isolation valves are used to temporarily disconnect part of a piping system, to allow maintenance or repair, for example. Isolation valves are typically left in either a fully open or fully closed position. A given isolation valve may be in place for many years without being operated, but must be designed to be readily operable whenever needed, including emergency use.
Throttling valves are used to control the amount or pressure of a fluid allowed to pass through, and are designed to withstand the stress and wear caused by this type of operation. Because they may wear out in this usage, they are often installed alongside isolation valves which can temporarily disconnect a failing throttling valve from the rest of the system, so it can be refurbished or replaced.
Non-return or check valves allow free flow of a fluid in one direction, but prevent its flow in a reverse direction. They are often seen in drainage or sewage systems, but may also be used in pressurized systems.
Valves are available in a number of types, based on design and purpose:
- Gate, plug, or ball valves – Isolation
- Globe valve – Throttling
- Needle valve – Throttling, usually with high precision but low flow
- Butterfly or diaphragm valves – Isolation and throttling
- Check valve – Preventing reverse flow (non-return)
Because they operate at low pressure and rely on gravity to move fluids (and entrained solids), drain-waste-vent systems use fittings whose interior surfaces are as smooth as possible. The fittings may be "belled" (expanded slightly in diameter) or otherwise shaped to accommodate the insertion of pipe or tubing without forming a sharp interior ridge that might catch debris or accumulate material, and cause a clog or blockage. Freshly cut ends of pipe segments are carefully deburred to remove projecting slivers of material which may snag debris (such as hair or fibers) which can build up to cause blockages. This internal smoothness also makes it easier to "snake out" or "rod out" a clogged pipe with a plumber's snake.
Underground piping systems for landscaping drainage or the disposal of stormwater or groundwater also use low-pressure gravity flow, so fittings for these systems resemble larger-scale DWV fittings. With high peak-flow volumes, the design and construction of these systems may resemble those of storm sewers.
Fittings for central vacuum systems are similar to DWV fittings, but are usually of thinner and lighter construction because the weight of the materials conveyed is less. Vacuum-system designs share with DWV designs the need to eliminate internal ridges, burrs, sharp turns, or other obstructions which might create clogs.
Slip-joint fittings are frequently used in kitchen, bathroom and tub drainage systems. They include a detached (movable) slip nut and slip-joint washer; the washer is made of rubber or nylon. An advantage of this type of fitting is that the pipe it is connecting to does not need to be cut to a precise length; the slip joint can attach within a range of the end of the inserting pipe. Many slip fittings may be tightened or loosened by hand, for easier access to residential drainpipe systems (for example, to clean out a trap or access a drain line past a trap).
DWV elbows are usually long-radius ("sweep") types. To reduce flow resistance and solid deposits when the direction of flow is changed, they use a shallow curve with a large radius of curvature. In addition, a well-designed system will often use two 45° elbows instead of one 90° elbow (even a sweep 90° elbow) to reduce flow disruption as much as possible.
Central vacuum system inlet fittings are intentionally designed with a tighter radius of curvature than those of other bends in the system. If vacuumed debris becomes stuck it will jam at the inlet, where it is easy to find and remove.
A closet flange (the drainpipe flange to which a flush toilet is attached) is a specialized flange designed to be flush with the floor, allowing a toilet to be installed above it. The flange must be mechanically strong to accommodate slight misalignments or movements, and resist corrosion.
Clean-outs are fittings with removable elements, allowing access to drains without the removal of plumbing fixtures. They are used to allow an auger (or plumber's snake) to clean out a plugged drain. Since clean-out augers are limited in length, clean-outs should be placed in accessible locations at regular intervals throughout a drainage system (including outside the building). Minimum requirements are typically at the end of each branch in piping, just ahead of each water closet, at the base of each vertical stack and inside and outside the building in the main drain or sewer. Clean-outs usually have screw-on caps or screw-in plugs. They are also known as "rodding eyes", because of the eye-shaped cover plates often used on external versions.
A trap primer automatically injects water into a trap, maintaining a water seal to keep sewer gas out of buildings. It must be installed in an easily accessible place for adjustment, replacement, and repair. A trap primer, a specialized valve, is usually connected to a clean-water supply in addition to a DWV system. Because of the dual connection, it must be designed to resist the accidental backflow of contaminated water.
A combination tee (combo tee, combo wye, tee wye, long-sweep wye, or combi) is a tee with a gradually curving central connecting joint: a wye plus an additional 1/8 bend (45°), combined in one 90° unit. It is used in drains for a smooth, gradually curving path to reduce the likelihood of clogs, to ease the pushing of a plumber's snake through a drain system and to encourage water flow in the direction of the drain.
A sanitary tee has a curved center section. In drainage systems, it is primarily used to connect horizontal drains (including fixture trap arms) to vertical drains. The center connection is generally to the pipe leading to a trap (the trap arm). It must not connect a vertical drain to a horizontal drain, because of the likelihood that solids will accumulate at the bottom of the junction and cause a blockage.
Also called a tee with diverter baffle, a waste tee or an end-outlet tee, it typically connects waste lines before they enter the trap and has a baffle to keep water from one waste pipe from entering the other at the connection.
Double sanitary tee (sanitary cross)Edit
This fitting differs from a standard cross in that two of the ports have curved inlets. Although it has been used in the past for connecting the drains of back-to-back fixtures (such as back-to-back sinks), some current codes—including the 2006 Uniform Plumbing Code in the United States—prohibit the use of this fitting for that purpose and require a double-fixture fitting (double combination wye) to minimize wastewater from one side flowing into the other.
Wye (Y) fittingEdit
A fitting with three openings, a wye joins (or creates) branch lines. It is a waste-fitting tee in which the side inlet pipe enters at a 45-degree angle. A standard wye is a Y-shaped fitting which allows one pipe to be joined to another at a 45 degree angle.
Wyes are similar to tees, except for the angling of the branch line to reduce friction and turbulence. They are commonly used to attach a vertical drainpipe to a horizontal one. The connection is typically at a 45-degree, rather than 90 degrees; if a branch turns out further at the end to 90 degrees (perpendicular), the fitting becomes a combo tee. Wyes and combo wyes follow a long-sweep pattern relative to sanitary tees and other short-sweep bends, which have a smaller radius and require less space. A wye may also be used to split a branch line equally in two directions, such as the splitting of a main line into two smaller branches.
Wyes also have industrial applications. Although low-priced wyes are often spot-welded, industrial-strength wyes are flash-welded at each seam. In long-distance pipeline applications, a wye is used for pigging to maintain flow.
Side inlet TY (tee-wye)Edit
This fitting (also known as a "bungalow fitting" or a "cottage fitting") is a sanitary T that allows two trap arms to be connected at the same level. A toilet is the main connection, with the option of a right or left-hand outlet to the 3" inlet with a choice of 1-1/2" or 2" in size. It is for keeping stack-vented fixtures high to the joist space and thus conserving head room in a basement. As the water closet must be the lowest fixture, the smaller side outlet (usually used to connect the bathtub trap arm) enters slightly above the larger connection.
Hydraulic systems use high fluid pressure, such as the hydraulic actuators for bulldozers and backhoes. Their hydraulic fittings are designed and rated for much greater pressure than that experienced in general piping systems, and they are generally not compatible with those used in plumbing. Hydraulic fittings are designed and constructed to resist high-pressure leakage and sudden failure.
Much of the work of installing a piping or plumbing system involves making leakproof, reliable connections, and most piping requires mechanical support against gravity and other forces (such as wind loads and earthquakes) which might disrupt an installation. Depending on the connection technology and application, basic skills may be sufficient, or specialized skills and professional licensure may be legally required.
Fasteners join, or affix, two or more objects. Although they are usually used to attach pipe and fittings to mechanical supports in buildings, they do not connect the pipes to each other. Fasteners commonly used with piping are a stud bolt with nuts (usually fully threaded, with two heavy, hexagonal nuts); a machine bolt and nut; or a powder-actuated tool (PAT) fastener (usually a nail or threaded stud, driven into concrete or masonry).
A threaded pipe has a screw thread at one or both ends for assembly. Steel pipe is often joined with threaded connections; tapered threads are cut into the end of the pipe, sealant is applied in the form of thread-sealing compound or thread seal tape (also known as PTFE or Teflon tape) and the pipe is threaded into a threaded fitting with a pipe wrench.
Threaded steel pipe is widely used in buildings to convey natural gas or propane fuel, and is a popular choice in fire sprinkler systems due to its resistance to mechanical damage and high heat. Threaded steel pipe may still be used in high-security locations, because it is more resistant to vandalism, more difficult to remove, and its scrap value is lower than copper or brass.
Assembling threaded steel pipe takes skill and planning to allow lengths of pipe to be screwed together in sequence. Most threaded-pipe systems require the use of strategically located pipe-union fittings in final assembly. Threaded steel pipe is heavy, and requires adequate attachment to support surfaces. Despite its thick walls steel pipe is no longer preferred for conveying drinking water, because corrosion can cause leakage especially at threaded joints, and deposits on internal surfaces will eventually restrict flow.
A solvent is applied to PVC, CPVC, ABS or other plastic piping to partially dissolve and fuse the adjacent surfaces of piping and fitting. Solvent welding is usually used with a sleeve-type joint to connect pipe and fittings made of the same (or compatible) material.
Unlike metal welding, solvent welding is relatively easy to perform (although care is needed to make reliable joints). Solvents typically used for plastics are usually toxic and may be carcinogenic and flammable, requiring adequate ventilation.
To make a solder connection, a chemical flux is applied to the inner sleeve of a joint and the pipe is inserted. The joint is then heated using a propane or MAPP gas torch, solder is applied to the heated joint and the molten solder is drawn into the joint by capillary action as the flux vaporizes. "Sweating" is a term sometimes used to describe the soldering of pipe joints.
Where many connections must be made in a short period of time (such as plumbing of a new building), soldering is quicker and less expensive joinery than compression or flare fittings. A degree of skill is needed to make a number of reliable soldered joints quickly. If flux residue is thoroughly cleaned, soldering can produce a long-lasting connection at low cost. However, the use of an open flame for heating joints can present fire and health hazards to building occupants, and requires adequate ventilation.
Brazing is a thermal joining process in which two pieces of base metal are joined by a molten brazing filler metal which is drawn between them by capillary action. The process can be used to join most metals and alloys commonly used in engineering. A brazing filler metal has a high melting temperature, which is nevertheless lower than the melting point of the metals being joined. Brazing can join pipes, rods, and metal pieces which fit tightly against each other without large gaps; it can even join tungsten carbide, ceramics, and similar non-metallic materials.
Well-brazed joints are as strong as their parent-metal pieces and can withstand demanding service. With smooth, neat fillets, they have good electrical conductivity.
The welding of metals differs from soldering and brazing in that the joint is made without adding a lower-melting-point material (e.g. solder); instead, the pipe or tubing material is partially melted and the fitting and piping are directly fused. This generally requires that the piping and fitting are the same (or compatible) material. Skill is required to melt the joint sufficiently to ensure good fusion, while not deforming or damaging the pieces being joined.
Properly welded joints are considered reliable and durable. Pipe welding is often performed by specially licensed workers whose skills are retested periodically. For critical applications, every joint is tested with nondestructive methods. Because of the skills required, welded pipe joints are usually restricted to high-performance applications such as shipbuilding, and in chemical and nuclear reactors.
Adequate ventilation is essential to remove metal fumes from welding operations, and personal protective equipment must be worn. Because the high temperatures during welding can often generate intense ultraviolet light, dark goggles or full face shields must be used to protect the eyes. Precautions must also be taken to avoid starting fires caused by stray sparks and hot welding debris.
Compression fittings (sometimes called "lock-bush fittings") consist of a tapered, concave conical seat; a hollow, barrel-shaped compression ring (sometimes called a ferrule); and a compression nut which is threaded onto the body of the fitting and tightened to make a leakproof connection. They are typically made of brass or plastic, but stainless steel or other materials may be used.
Although compression connections are less durable than soldered (aka sweated) connections, they are easy to install with simple tools. However, they take longer to install than soldered (aka sweated) joints and sometimes require re-tightening to stop slow leaks which may develop over time. Because of this possible leakage, they are generally restricted to accessible locations (such as under a kitchen or bathroom sink), and are prohibited in concealed locations such as the interiors of walls.
Push-to-pull compression fittingsEdit
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Flared connectors should not be confused with compression connectors, with which they are generally not interchangeable. Lacking a compression ring, they use a tapered conical shaped connection instead. A specialized flaring tool is used to enlarge tubing into a 45º tapered bell shape matching the projecting shape of the flare fitting.:82 The flare nut, which had previously been installed over the tubing, is then tightened over the fitting to force the tapered surfaces tightly together. Flare connectors are typically made of brass or plastic, but stainless steel or other materials may be used.
Although flare connections are labor-intensive, they are durable and reliable. Considered more secure against leaks and sudden failure, they are used in hydraulic brake systems, and in other high-pressure, high-reliability applications.
Flange fittings are generally used for connections to valves, inline instruments or equipment nozzles. Two surfaces are joined tightly together with threaded bolts, wedges, clamps, or other means of applying high compressive force. Although a gasket, packing, or O-ring may be installed between the flanges to prevent leakage, it is sometimes possible to use only a special grease or nothing at all (if the mating surfaces are sufficiently precisely formed). Although flange fittings are bulky, they perform well in demanding applications such as large water supply networks and hydroelectric systems.
Flanges are rated at 150, 300, 400, 600, 900, 1500 and 2500 lbs or 10, 15, 25, 40, 64, 100 and 150 bars of pressure. Various types of flanges are available, depending on construction. Flanges used in piping (orifice, threaded, slip-on, blind, weld neck, socket, lap-joint, and reducing) are available with a variety of facings, such as raised, flat, and ring-joint.
Slip-on flanges are slipped over the pipe and welded to provide strength and prevent leakage. This flange is less expensive than a weld neck and requires less accuracy when cutting pipe to length. Blind flanges are used to shut off a piping system or opening, while still allowing easy access for inspection.
A weld neck flange is joined to a piping system by butt welding. Although its long neck (or hub) makes it expensive, it reduces mechanical stress on piping by distributing stress between the base of the flange and the wall at the weld. Turbulence and erosion are reduced due to the matching size of the pipe and flange.
A socket flange appears similar to a slip-on flange, but its bore is counter-bored to accept pipe. A fillet weld around the hub of the flange attaches the flange to the pipe, with an interval weld added in high-stress applications. It is most frequently used in high-pressure systems, such as hydraulic and steam lines.
A lap-joint flange is similar to a slip-on, with room at the intersection of the bore and the flange face for a lap stub end. The face of the stub end conforms to the gasket face of the flange. It is used where sections of piping need to be dismantled quickly and easily for inspection or replacement.
Manufacturers such as Victaulic and Grinnell produce sleeve-clamp fittings which are replacing many flange connections. They attach to the end of a pipe segment via circumferential grooves pressed (or cut) around the end of the pipe to be joined. They are widely used on larger steel pipes, and can also be used with other materials.
The chief advantage of these connectors is that they can be installed after cutting the pipe to length in the field. This can save time and considerable expense compared to flange connections, which must be factory- or field-welded to pipe segments. However, mechanically fastened joints are sensitive to residual and thickness stresses caused by dissimilar metals and temperature changes.
A grooved fitting, also known as a grooved coupling, has four elements: grooved pipe, gasket, coupling housing, and nuts and bolts. The groove is made by cold-forming (or machining) a groove at the end of a pipe. A gasket encompassed by coupling housing is wrapped around the two pipe ends, with the coupling engaging the groove; the bolts and nuts are tightened with a socket or impact wrench. The installed coupling housing encases the gasket and engages the grooves around the pipe to create a leakproof seal in a self-restrained pipe joint. There are two types of grooved coupling; a flexible coupling allows a limited amount of angular movement, and a rigid coupling does not allow movement and may be used where joint immobility is required (similar to a flange or welded joint).
Crimped or pressed fittingsEdit
Crimped or pressed connections use special fittings which are permanently attached to tubing with a powered crimper. The fittings, manufactured with a pre-installed sealant, slide over the tubing to be connected. High pressure is used to deform the fitting and compress the sealant against the inner tubing, creating a leakproof seal.
The advantages of this method are durability, speed, neatness, and safety. Some crimped fittings are designed to be used with copper tubing, without requiring flux or filler metal. The connection can be made even when the tubing is wet. Although crimped fittings are suitable for drinking-water pipes and other hot-and-cold systems (including central heating), they are substantially more expensive than sweated fittings.
Pressfittings with either V and M profile (V Contour & M Contour) in stainless steel, carbon steel and copper are highly popular in Europe, and several manufacturers such as, Viega, Gebrit, Swiss Fittings, and ISOTUBI, distribute system dependent press fittings. When compared to other connection types, press fittings has the advantage of installation speed, and safety. Pressing a stainless steel fittings can be completed within 5 seconds with the correct equipment. Major pressing of fittings to pipes or other fittings is completed through electric press machines, however also mechanical press machines are available. Most of the major brands further have a plastic slip on the end of the press fittings allowing a simple identification if a press fittings has securely been installed. Further, the installation does not use any welding, thus press fittings, with appropriate and region specific certification, be installed for gas lines. Stainless steel and carbon steel press fittings can hold up to 16 bars of pressure.
Leaded hub fittingsEdit
Cast iron piping was traditionally made with one spigot end(plain) and one socket or hub end(cup shaped). In use, the spigot of one segment was placed into the socket of the preceding one and a ring of oakum was forced down into the joint with a caulking iron. After this the remainder of the space in the hub was filled up. Ideally, this would be done by pouring in molten lead, allowing it to set, and hammering it tightly with a caulking tool. If this was not possible due to position or some other factor the joint could alternatively be filled with lead wool or rope heavily packed down one layer at a time.
Rubber sleeve fittingsEdit
Cast iron DWV fittings are still used in premium construction because they muffle the sound of wastewater rushing through them,:149 but today they are rarely joined with traditional lead joints. Instead, pipe and fittings with plain (non-belled) connections are butted against each other, and clamped with special rubber sleeve (or "no-hub") fittings.:71 The rubber sleeves are jacketed with stainless steel clamps, which compress the rubber to make a tight seal around the pipes and fittings.:71 Although the materials are not cheap, they are durable (the rubber is typically neoprene or PVC).
An advantage of flexible rubber fittings is that they can accommodate small misalignments, and can be flexed slightly for installation in tight locations.:147 If necessary, the joints can be disassembled later, and the fittings and pipe may be reconfigured; however, it is often not customary to re-use the clamps and rubber sleeves.
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Several varieties of fitting adapters are available for simple transition between piping systems, such as solder, threaded, and polybutylene adapters
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Adaptor: A fitting that joins two different type of pipe together such as PVC to cast iron, or threaded to non-threaded
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- International Association of Plumbing and Mechanical Officials
- International Code Council
- the American Society for Testing and Materials
- Society of Piping Engineers and Designers—Society of piping professionals with many resources and technical information
- Standard SS/CS pipe dimensions calculator