Fan (machine)(Redirected from Mechanical fan)
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A mechanical fan is a powered machine used to create flow within a fluid, typically a gas such as air. A fan consists of a rotating arrangement of vanes or blades which act on the air. The rotating assembly of blades and hub is known as an impeller, a rotor, or a runner. Usually, it is contained within some form of housing or case. This may direct the airflow or increase safety by preventing objects from contacting the fan blades. Most fans are powered by electric motors, but other sources of power may be used, including hydraulic motors, handcranks, internal combustion engines, and solar power.
Mechanically, a fan can be any revolving vane or vanes used for producing currents of air. Fans produce air flows with high volume and low pressure (although higher than ambient pressure), as opposed to compressors which produce high pressures at a comparatively low volume. A fan blade will often rotate when exposed to an air fluid stream, and devices that take advantage of this, such as anemometers and wind turbines, often have designs similar to that of a fan.
Typical applications include climate control and personal thermal comfort (e.g., an electric table or floor fan), vehicle engine cooling systems (e.g., in front of a radiator), machinery cooling systems (e.g., inside computers and audio power amplifiers), ventilation, fume extraction, winnowing (e.g., separating chaff of cereal grains), removing dust (e.g. sucking as in a vacuum cleaner), drying (usually in combination with a heat source) and to provide draft for a fire.
While fans are often used to cool people, they do not actually cool air (if anything, electric fans warm it slightly due to the warming of their motors), but work by evaporative cooling of sweat and increased heat convection into the surrounding air due to the airflow from the fans. Thus, fans may become ineffective at cooling the body if the surrounding air is near body temperature and contains high humidity. During periods of very high heat and humidity, governments actually advise against the use of fans.
The word fan comes from Middle English, winnowing fan, from Old English fann and from Latin vannus.
The punkah fan was used in India about 500 BCE. It was a handheld fan made from bamboo strips or other plant fibre, that could be rotated or fanned to move air. During British rule, the word came to be used by Anglo-Indians to mean a large swinging flat fan, fixed to the ceiling, and pulled by a servant, called the punkawallah.
For purposes of air conditioning, the Han Dynasty craftsman and engineer Ding Huan (fl. 180 CE) invented a manually operated rotary fan with seven wheels that measured 3 m (10 ft) in diameter; in the 8th century, during the Tang Dynasty (618–907), the Chinese applied hydraulic power to rotate the fan wheels for air conditioning, while the rotary fan became even more common during the Song Dynasty (960–1279).
In the 17th century, the experiments of scientists like Otto von Guericke, Robert Hooke and Robert Boyle, established the basic principles of vacuum and airflow. The English architect Sir Christopher Wren applied an early ventilation system in the Houses of Parliament that used bellows to circulate air. Wren's design would be the catalyst for much later improvement and innovation. The first rotary fan used in Europe was for mine ventilation during the 16th century, as illustrated by Georg Agricola (1494–1555).
John Theophilus Desaguliers, a British engineer, demonstrated a successful use of a fan system to draw out stagnant air from coal mines in 1727 and soon afterwards he installed a similar apparatus in Parliament. Good ventilation was particularly important in coal mines to reduce casualties from asphyxiation. The civil engineer John Smeaton, and later John Buddle installed reciprocating air pumps in the mines in the North of England. However, this arrangement was not ideal as the machinery was liable to breaking down.
With the advent of practical steam power, fans could finally be used for ventilation. In 1837 William Fourness of England installed a steam-driven fan at Leeds. In 1849 a 6 m radius steam driven fan, designed by William Brunton, was made operational in the Gelly Gaer Colliery of South Wales. The model was exhibited at the Great Exhibition of 1851. Also in 1851 David Boswell Reid, a Scottish physician, installed four steam powered fans in the ceiling of St George's Hospital in Liverpool, so that the pressure produced by the fans would force the incoming air upward and through vents in the ceiling. Improvements in the technology were made by James Nasmyth, Frenchman Theophile Guibal and J. R. Waddle.
Between the years 1882 and 1886, New Orleans, LA resident Schuyler Wheeler invented a fan powered by electricity. It was commercially marketed by the American firm Crocker & Curtis electric motor company. In 1882, Philip Diehl developed the world's first electric ceiling fan. During this intense period of innovation, fans powered by alcohol, oil, or kerosene were common around the turn of the 20th century. In 1909, KDK of Japan pioneered the invention of mass-produced electric fans for home use. In the 1920s, industrial advances allowed steel fans to be mass-produced in different shapes, bringing fan prices down and allowing more homeowners to afford them. In the 1930s, the first art deco fan (the "swan fan") was designed. By the 1940s, Crompton Greaves of India became the world's largest manufacturer of electric ceiling fans mainly for sale in India, Asia and the Middle East. By the 1950s, table and stand fans were manufactured in colors that were bright and eye catching.
Window and central air conditioning in the 1960s caused many companies to discontinue production of fans. But in the mid 1970s, with an increasing awareness of the cost of electricity and the amount of energy used to heat and cool homes, turn-of-the-century styled ceiling fans became immensely popular again as both decorative and energy efficient units.
In 1998, Walter K. Boyd invented the HVLS ceiling fan. A lifelong inventor, Boyd was charged with developing a system to cool diary cattle. Dairy cattle, when overheated, decrease milk production. Using the laws of physics and airflow, Boyd developed a slow moving fan that incorporated 10 aluminum blades and was 8-feet diameter. Unlike traditional ceiling fans that move quickly, this large fan moved slowly. Due to its diameter size, the fan moved a large column of air down and out 360 degrees and continuously mixed fresh air with the stale air inside the barn. They are used in many industrial and agricultural settings, because of their energy efficiency. It also cooled the inside of the barn without causing the dairy cattle undue stress or kicking up dust.
After much testing, Boyd discovered HVLS fan technology to be energy efficient as it costs less to run one HVLS fan than it did to run 50 small high-speed fans. Due to the skyrocketing costs of energy, HVLS commercial ceiling fans are used today to supplement HVAC systems in industrial and commercial settings, including warehouses, manufacturing facilities and malls, as HVLS fans help lower heating and cooling costs.
Mechanical revolving blade fans are made in a wide range of designs. They are used on the floor, table, desk, or hung from the ceiling (ceiling fan). They can also be built into a window, wall, roof, chimney, etc. Most electronic systems such as computers include fans to cool the circuits inside, and in appliances such as hair dryers and portable space heaters and mounted/installed wall heaters. They are also used for moving air in air-conditioning systems, and in automotive engines, where they are driven by belts or by direct motor. Fans used for comfort create a wind chill by increasing the heat transfer coefficient, but do not lower temperatures directly. Fans used to cool electrical equipment or in engines or other machines do cool the equipment directly by forcing hot air into the cooler environment outside of the machine.
There are three main types of fans used for moving air, axial, centrifugal (also called radial) and cross flow (also called tangential). The American Society of Mechanical Engineers Performance Testing Code 11 (PTC) provides standard procedures for conducting and reporting tests on fans, including those of the centrifugal, axial, and mixed flows.
Axial-flow fans have blades that force air to move parallel to the shaft about which the blades rotate. This type of fan is used in a wide variety of applications, ranging from small cooling fans for electronics to the giant fans used in wind tunnels. Axial flow fans are applied in air conditioning and industrial process applications. Standard axial flow fans have diameters from 300–400 mm or 1800 to 2000 mm and work under pressures up to 800 Pa. Special types of fans are used as low pressure compressor stages in aircraft engines. Examples of axial fans are:
- Table fan: Basic elements of a typical table fan include the fan blade, base, armature and lead wires, motor, blade guard, motor housing, oscillator gearbox, and oscillator shaft. The oscillator is a mechanism that motions the fan from side to side. The armature axle shaft comes out on both ends of the motor, one end of the shaft is attached to the blade and the other is attached to the oscillator gearbox. The motor case joins to the gearbox to contain the rotor and stator. The oscillator shaft combines to the weighted base and the gearbox. A motor housing covers the oscillator mechanism. The blade guard joins to the motor case for safety.
- Electro-mechanical fans: Among collectors, are rated according to their condition, size, age, and number of blades. Four-blade designs are the most common. Five-blade or six-blade designs are rare. The materials from which the components are made, such as brass, are important factors in fan desirability.
- Ceiling fan: A fan suspended from the ceiling of a room is a ceiling fan. Most ceiling fans rotate at relatively low speeds and do not have blade guards. Ceiling fans can be found in both residential and industrial/commercial settings.
- In automobiles, a mechanical fan provides engine cooling and prevents the engine from overheating by blowing or drawing air through a coolant-filled radiator. The fan may be driven with a belt and pulley off the engine's crankshaft or an electric motor switched on or off by a thermostatic switch.
- Computer cooling fan for cooling electrical components
- Fans inside audio power amplifiers help to draw heat away from the electrical components.
- variable-pitch fan: A variable-pitch fan is used where precise control of static pressure within supply ducts is required. The blades are arranged to rotate upon a control-pitch hub. The fan wheel will spin at a constant speed. The blades follow the control pitch hub. As the hub moves toward the rotor, the blades increase their angle of attack and an increase in flow results.
Often called a "squirrel cage" (because of its general similarity in appearance to exercise wheels for pet rodents) or "scroll fan", the centrifugal fan has a moving component (called an impeller) that consists of a central shaft about which a set of blades form a spiral, or ribs, are positioned. Centrifugal fans blow air at right angles to the intake of the fan, and spin the air outwards to the outlet (by deflection and centrifugal force). The impeller rotates, causing air to enter the fan near the shaft and move perpendicularly from the shaft to the opening in the scroll-shaped fan casing. A centrifugal fan produces more pressure for a given air volume, and is used where this is desirable such as in leaf blowers, blowdryers, air mattress inflators, inflatable structures, climate control, and various industrial purposes. They are typically quieter than comparable axial fans.
The cross-flow or tangential fan, sometimes known as a tubular fan, was patented in 1893 by Paul Mortier, and is used extensively in the HVAC industry. The fan is usually long in relation to the diameter, so the flow approximately remains two-dimensional away from the ends. The CFF uses an impeller with forward curved blades, placed in a housing consisting of a rear wall and vortex wall. Unlike radial machines, the main flow moves transversely across the impeller, passing the blading twice.
The flow within a cross-flow fan may be broken up into three distinct regions: a vortex region near the fan discharge, called an eccentric vortex, the through-flow region, and a paddling region directly opposite. Both the vortex and paddling regions are dissipative, and as a result, only a portion of the impeller imparts usable work on the flow. The cross-flow fan, or transverse fan, is thus a two-stage partial admission machine. The popularity of the crossflow fan in the HVAC industry comes from its compactness, shape, quiet operation, and ability to provide high pressure coefficient. Effectively a rectangular fan in terms of inlet and outlet geometry, the diameter readily scales to fit the available space, and the length is adjustable to meet flow rate requirements for the particular application.
Common household tower fans are also cross-flow fans. Much of the early work focused on developing the cross-flow fan for both high and low-flow-rate conditions, and resulted in numerous patents. Key contributions were made by Coester, Ilberg and Sadeh, Porter and Markland, and Eck. One interesting phenomenon particular to the cross-flow fan is that, as the blades rotate, the local air incidence angle changes. The result is that in certain positions the blades act as compressors (pressure increase), while at other azimuthal locations the blades act as turbines (pressure decrease).
Since the flow both enters and exits the impeller radially, the crossflow fan is well suited for aircraft applications. Due to the 2D nature of the flow, the fan readily integrates into a wing for use in both thrust production and boundary-layer control. A configuration that utilizes a crossflow fan is located at the wing leading edge is the fanwing. This design creates lift by deflecting the wake downward due to the rotational direction of the fan, causing large Magnus force, similar to a spinning leading-edge cylinder. Another configuration utilizing a crossflow fan for thrust and flow control is the propulsive wing. In this design, the crossflow fan is placed near the trailing edge of a thick wing, and draws the air off the wing's suction (top) surface. By doing this, the propulsive wing is nearly stall-free, even at extremely high angles of attack, producing very high lift. The external links section provides links to these concepts.
A cross flow fan, is a centrifugal fan in which the air flows through the fan, rather than through an inlet. The rotor of a cross flow fan is covered to create a pressure differential. When used in household fans, cross flow fans have smaller opening on one side and a larger opening on the other. Cross flow fans have openings of different sizes on the front and rear sides. The resultant pressure difference allows air to flow straight through the fan, even though the fan blades counter the flow of air on one side of the rotation. Cross flow fans give airflow along the entire width of the fan, however, they are noiser than ordinary centrifugal fans presumedly because the fan blades fight the flow of air on one side of the rotation unlike normal squirrel cage fans. Cross flow fans are often used in air conditioners, automobile ventilation systems, and for cooling in medium-sized equipment such as photocopiers.
The action of a fan or blower causes pressures slightly above atmospheric, which are called plenums.
Bladeless Indirect viscous-shear fanEdit
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This is an indirect blower system which collects pressurized airflow from a standard blower device that can be of any type mentioned in this article, and directs the collected airflow through a hollow tube or toroid, blowing a thin high-velocity laminar airflow from holes or a continuous slot across the surface of the tube or toroid. These fans have a 3-dimensional mixed-flow impeller in a lower compartment. Air is drawn in and compressed, before being expelled through an annulus, and accelerated over an airfoil lamp. Inducing and entraining ambient air through viscous shearing, the loop-shaped upper section multiplies the total airflow many times. The high velocity laminar airflow tends to drag ambient air along with it, due to viscous shear. Only around 7% of the total airflow actually passes through the fan itself.
Uncommon types of fansEdit
Bellows are also used to move air, although not generally considered fans. A hand-operated bellows is essentially a bag with a nozzle and handles, which can be filled with air by one movement, and the air expelled by another. Typically it would comprise two rigid flat surfaces hinged at one end, where a nozzle is fitted, and with handles at the other.
The sides of the surfaces are joined by a flexible and air-proof material such as leather; the surfaces and joining material comprise a bag sealed everywhere but at the nozzle. (The joining material typically has a characteristic pleated construction that is so common that similar expanding fabric arrangements not used for moving air, such as on a folding camera, are called bellows.) Separating the handles expands the bag, which fills with air; squeezing them together expels the air. A simple valve (e.g., a flap) may be fitted so that air enters without having to come from the nozzle, which may be close to a fire.
Bellows produce a directed pressurized stream of air; the airflow volume is typically low with moderate pressure. They are an older technology, used mainly to produce a strong and directed airflow unlike non-electric bladed mechanical fans, before the introduction of electricity.
- A single-acting bellows will only produce airflow during the exhaust stroke.
- A double-acting bellows is a pair of bellows capable of blowing out air from one while inhaling air into the other, but airflow still temporarily ceases when the stroke direction is reversed.
- Combining multiple bellows at third-cycle or quarter-cycle arrangements on a crank arm allows for nearly continuous airflow from several bellows at once; each is in a different phase of inhaling and exhausting during the cycle.
The Dyson Air Multiplier fans, and the Imperial C2000 series range hood fans, have no exposed fan blades or other visibly moving parts except their oscillating and tilting head. The airflow is generated using the Coandă effect; a small quantity of air from a high-pressure-bladed impeller fan, contained in the base rather than exposed, drives a large airmass via a low-pressure area created by the airfoil. The US Patent & Trademark Office initially ruled that Dyson's patent was not an improvement on the Toshiba patent on a nearly identical bladeless desktop fan granted in 1981. Air curtains and air doors also utilize this effect to help retain warm or cool air within an otherwise exposed area that lacks a cover or door. Air curtains are commonly used on open-face dairy, freezer, and vegetable displays to help retain chilled air within the cabinet using a laminar airflow circulated across the display opening. The airflow is typically generated by a mechanical fan of any type described in this article hidden in the base of the display cabinet.
Differences in air temperature will affect the density of air and can be used to induce air circulation through the mere act of heating or cooling an air mass. This effect is so subtle and works at such low air pressures that it does not appear to fit the definition of a fan technology. However, prior to the development of electricity, convective airflow was the primary method of inducing airflow in living spaces. Old fashioned oil and coal furnaces were not electric and operated simply on the principle of convection to move the warm air. Very large volume air ducts were sloped upwards away from the top of the furnace towards floor and wall registers above the furnace. Cool air was returned through similar large ducts leading to the bottom of the furnace. Older houses from before electrification often had open duct grilles leading from the ceiling of a lower level to the floor of an upper level, to allow convective airflow to slowly rise up the building from one floor to the next. Outhouses commonly rely on a simple enclosed air channel in a corner of the structure to exhaust offensive odors. Exposed to sunlight, the channel is warmed and a slow convective air current is vented out the top of the building, while fresh air enters the pit through the seat hole.
An electrostatic fluid accelerator propels airflow by inducing motion in airborne charged particles. A high voltage electric field (commonly 25,000 to 50,000 volts) formed between exposed charged anode and cathode surfaces is capable of inducing airflow through a principle referred to as ionic wind. The airflow pressure is typically very low but the air volume can be large. However, a sufficiently high voltage potential can also cause the formation of ozone and nitrogen oxides, which are reactive and irritating to mucous membranes.
Fans generate noise from the rapid flow of air around blades and obstacles, and sometimes from the motor. Fan noise has been found to be roughly proportional to the fifth power of fan speed; halving speed reduces noise by about 15 dB.
Fan motor drive methodsEdit
Standalone fans are usually powered by an electric motors, often attached directly to the motor's output, with no gears or belts. The motor is either hidden in the fan's center hub or extends behind it. For big industrial fans, three-phase asynchronous motors are commonly used, placed near the fan and driving it through a belt and pulleys. Smaller fans are often powered by shaded pole AC motors, or brushed or brushless DC motors. AC-powered fans usually use mains voltage, while DC-powered fans use low voltage, typically 24.V, 12.V, or 5 V. Cooling fans for computer equipment always use brushless DC motors, which generate much less electromagnetic interference than other types. [[File:Protechnic80mmfan.JPG|thumb|180px|An 80mm DC axial computer fan
In machines with a rotating part, the fan is often connected to it rather than being powered separately. This is commonly seen in motor vehicles with internal combustion engines, large cooling systems, locomotives, and winnowing machines, where the fan is connected to the drive shaft or through a belt and pulleys. Another common configuration is a dual-shaft motor, where one end of the shaft drives a mechanism, while the other has a fan mounted on it to cool the motor itself. Window air conditioners commonly use a dual-shaft fan to operate separate blowers for the interior and exterior parts of the device.
Where electrical power or rotating parts are not readily available, fans may be driven by other methods. High-pressure gases such as steam can be used to drive a small turbine, and high-pressure liquids can be used to drive a pelton wheel, either which can provide the rotational drive for a fan.
Large, slow-moving energy sources such as a flowing river can also power a fan using a water wheel and a series of step-down gears or pulleys to increase the rotational speed to that which is required for efficient fan operation.
Solar powered fanEdit
Electric fans used for ventilation may be powered by solar panels instead of mains current. This is an attractive option because once the capital costs of the solar panel have been covered, the resulting electricity is free. In addition, electricity is always available when the sun is shining and the fan needs to run.
A typical example uses a detached 10 watt, 12x12 inch (30x30 cm) solar panel and is supplied with appropriate brackets, cables, and connectors. It can be used to ventilate up to 1250 square feet (100 m2) of area and can move air at up to 800 cubic feet per minute (400 L/s). Because of the wide availability of 12 V brushless DC electric motors and the convenience of wiring such a low voltage, such fans usually operate on 12 volts.
The detached solar panel is typically installed in the spot which gets most of the sun light and then connected to the fan mounted as far as 20 to 25 feet (6 to 7 m) away. Other permanently-mounted and small portable fans include an integrated (non-detachable) solar panel.
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