Cement rendering is the application of a premixed layer of sand and cement to brick, concrete, stone, or mud brick. It is often textured, colored, or painted after application. It is generally used on exterior walls but can be used to feature an interior wall.
Depending on the 'look' required, rendering can be fine or coarse, textured or smooth, natural or colored, pigmented or painted.
The cement rendering of brick, concrete and mud houses has been used for centuries to improve the appearance (and sometimes weather resistance) of exterior walls. It can be seen in different forms all over southern Europe. Different countries have their own styles and traditional colors.
Different finishes can be created by using different tools such as trowels, sponges, or brushes. The art in traditional rendering is (apart from getting the mix right) the appearance of the top coat. Different tradesmen have different finishing styles and are able to produce different textures and decorative effects. Some of these special finishing effects may need to be created with a thin finishing 'top coat' or a finishing wash.
Cement render consists of 6 parts clean sharp fine sand, 1 part cement, and 1 part lime. The lime makes the render more workable and reduces cracking when the render dries. Any general purpose cement can be used. Various additives can be added to the mix to increase adhesion. Coarser sand is used in the base layer and slightly finer sand in the top layer.
The application process resembles the process for applying paint. To ensure adhesion, the surface to be rendered is initially hosed off to ensure it is free of any dirt and loose particles. Old paint or old render is scraped away. The surface is roughened to improve adhesion. For large areas, vertical battens are fixed to the wall every 1 to 1.5 meters, to keep the render flat and even.
There is also a wide variety of premixed renders for different situations. Some have a polymer additive to the traditional cement, lime and sand mix for enhanced water resistance, flexibility and adhesion.
Acrylic premixed renders have superior water resistance and strength. They can be used on a wider variety of surfaces than cement render, including concrete, cement blocks, and AAC concrete paneling. These acrylic modified renders are still to brittle and cannot be applied over substrates like fibre cement sheeting, as they will crack on the joints and can allow water to enter the sheet and cause delamination of the coatings (refer James Hardies website & Customer Link). The new high tech polymer exterior cladding such as Uni-Base, and expanded polystyrene (EPS) can have these acrylic modified renders applied to them with the inclusion of an alkali resistant mesh encapsulated between the render coats (refer Coatings manufacturers like Taubmans Armawall Data Sheets for full systems).
Some premixed acrylic renders have a smoother complexion than traditional renders. There are also many various acrylic-bound pigmented 'designer' finishing coats that can be applied over acrylic render. Various finishes, patterns and textures are possible such as sand, sandstone, marble, stone, stone chip, lime wash or clay like finishes. There are stipple, glistening finishes, and those with enhanced water resistance and anti fungal properties. Depending upon the product, they can be rolled, troweled or sponged on. A limited number can also be sprayed on. Acrylic renders take only 2 days to dry and cure—much faster than the 28 days for traditional render.
A significant disadvantage of acrylic render vs. traditional rendering is that acrylic render lacks the sustainability and environmental compatibility of traditional cement-and-mineral render. All buildings have a finite lifetime, and their materials will eventually be either recycled or absorbed into the environment. Acrylic being a synthetic polymer material, it does not break down by natural weathering the way that a cement, sand, and lime mixture will, persisting in the natural environment for centuries as synthetic chemical compounds that have unknown long-term effects on ecosystems. Also, the application and drying process of acrylic resin render involves the atmospheric evaporation of pollutant solvents—necessary for the application of the resin—which are hazardous to the health of humans and of many organisms on which humans depend. Synthetic polymers such as acrylic are manufactured from chemical feedstocks such as acetone, hydrogen cyanide, ethylene, isobutylene, and other petroleum derivatives. The polymer products cannot be fully recycled (using present technology or any that can be confidently expected to be developed), so new raw materials, taken from the finite and diminishing supply of raw natural resources, must always be put into their manufacture, making the process unsustainable. Traditional cement-based render does not have these problems, making it an arguably better choice in many cases, despite its working limitations.
- Reichel, Alexander; Hochberg, Annette; Köpke, Christine (28 June 2005). Plaster, Render, Paint and Coatings: Details, Products, Case Studies (Detail Practice).